Polyworks

PolyWorks|InspectorTM is a universal 3D dimensional analysis and quality control software solution for checking tool or part dimensions, diagnosing and preventing manufacturing and assembly problems, guiding assembly production with real-time measurements, and inspecting the quality of assembled products using portable metrology devices and CNC CMMs

Diğer Özellikler
  • Universal Software Platform

     

    Significantly reduce your operational costs by increasing measurement professional competency, eliminating metrology silos, increasing employee mobility, and improving overall teamwork efficiency with just one software to master.

    Interface with all 3D measurement devices with a universal digitization center

    Operate all portable probing devices directly via hardware plug-ins
    Interface with all point cloud scanning devices via direct hardware plug-ins or measurement file import
    Connect to major CNC CMM brands directly via drivers or I++
    Integrate measurements made with digital displays as well as visual inspections
    Collect all relevant data under one roof via a universal data center

    Automatically create inspection projects from third-party software measurement results and digitally store them enterprise-wide with PolyWorks|DataLoop™
    Import all GD&T control types from native CAD and QIF MBD files to ensure digital interoperability with product definition processes
    Measure dimensional control of a scanned or probed object with a more precise device and inject the measured value into the object for reporting purposes
    Perform all inspection tasks with or without CAD data using a universal 3D metrology workflow

    Follow the same planning process for both portable and CNC CMM metrology
    Automatically generated or user-defined Use Play Inspection technology to execute measurement sequences
    Use 3D Inspection Reviewer and dynamically updateable inspection reports to implement a measurement-control-centric reporting workflow
    Deploy universal inspection projects that can be played back on any 3D measurement device

    Preconfigure the measurement workflow for all your measurement devices with part measurement templates
    Predefine multiple measurement templates in a single inspection project
    Automatically adapt measurement objects and sequences to different measurement principles with conversion tools

  • Complete Dimensional Analysis and Quality Control Toolbox


    At the heart of PolyWorks|Inspector is a powerful inspection engine featuring parametric data processing, PTB-validated mathematical algorithms, and comprehensive visual and audio feedback. It allows users to extract meaningful information from measured 3D data, automate the inspection process when measuring multiple parts, and structure the presentation of measurement results to facilitate digital collaboration across the enterprise.

     

  • Always align correctly

    Surface and section best fit
    Best fit measured surfaces and sections to their nominal definitions with the option to rotate, translate or constrain within a tolerance zone.

    Measurement object best fit
    Build your alignment from features, reference targets, surface points or edge points and use weights and axial constraints to optimize results.

    Build your alignment from features, reference targets, surface points or edge points and use weights and axial constraints to optimize results.

    Align your 3D measurement device while compensating for temperature changes and use beam adjustment to maximize global accuracy.

     

    Measure all necessary dimensions

    Universal data processing
    Extract measured dimensions from point clouds, polygonal models or probed points, and nominal dimensions from a CAD model or a measured part.

    Deviation analysis using color maps
    Extract nominal deviations from surface, boundary, section or thickness measurements and analyze them via a color map display.

    Feature-based dimensioning
    Measure the diameter, location or orientation of a feature, or distances and angles between two features in 2D or 3D, and intuitively configure the display of dimensions.

    Intelligent GD&T
    Take advantage of an intelligent GD&T engine based on the latest ASME and ISO standards, with advanced DRF, material condition, datum modifier and tolerance zone features.

    Profile and Flush & Gap measurement
    Evaluate advanced dimensions such as radius, angle, bend, sharpness, flush and gap on fillets, design feature lines and sheet metal part assemblies.

    Airfoil measurement
    Extract advanced features on fan, compressor, and turbine blades to check and analyze dimensions such as edge radius, thickness, length, width, angle, and area.

     

    Automate Quality Control Tasks

    Multi-part data management
    Measure multiple parts using different 3D measurement devices and store them in a single project folder or in an online data management solution using an optimized format that minimizes disk space usage.

    Play Inspection tool
    Use the powerful Play Inspection and Sequence Editor tools to automate measurement workflows by sequencing and triggering actions.

    Macro scripting
    Add macro scripts to your measurement workflows to apply special techniques, provide custom feedback, or connect with other systems.

     

    Review audit results efficiently

    Control views
    Organize projects with hundreds of dimensional and GD&T controls into small, logical control groups with individual controls tied to specific alignments and coordinate systems.

    FAI
    First Item Inspection Reports
    Quickly publish an AS9102 and PPAP compliant First Item Inspection Report by measuring a part from the first production run and automatically exporting the results to Excel with PolyWorks|ReportLoop™.

    Statistical Process Control (SPC)
    Evaluate the repeatability and predictability of your manufacturing processes with automatically calculated multi-part statistics for object dimensions and surface deviations.

    Measurement System Analysis
    Design and perform repeatability and Gauge R&R studies using PolyWorks|ReportLoop™ and publish the results in elegant, content-rich Excel templates.

  • Market leading Portable Metrology Platform

    Known for the power and stability of its direct hardware interfaces, PolyWorks|Inspector offers a comprehensive set of guide technologies that the world's largest manufacturing OEMs trust to implement efficient, precise, and repeatable measurement processes for their portable metrology devices.

     

    Maximize the efficiency of your scanning arms
    Tens of thousands of portable arm operators worldwide benefit from the reliability and efficiency of our scanning and probing workflows every day..

     

     Take advantage of our disruptive laser tracker innovations
    We offer innovative laser tracker-based scanning technologies that greatly speed up the analysis and dimensional control of your large parts and assemblies.

    Quickly scan large structures using global digitization
    Minimize rework time when assembling large aerospace structures by scanning using a global grid digitizer and simulating the assembly process in advance

     

    Adapt measurement methods to your processes
    Integrate additional measuring devices or in-house custom measuring techniques by creating and embedding macro scripts within your measuring objects

     

    Create high-quality surface scans
    Produce excellent scan results in all conditions thanks to our unique real-time quality meshing technology that calculates and displays quality metrics in real time

     

    Provide sufficient scanned data for reliable feature extraction
    Get real-time feedback on scanned surface, curve and perimeter coverage with guidance graphics that show the operator where additional scanning is needed.

     

     

    Implement repeatable probing workflows
    Use images, text, 3D graphics, and tolerances on your computer screen or a mixed reality display to implement guided probing projects that increase operator efficiency and ensure measurement repeatability on the shop floor.

     

    Guide assembly construction with real-time measurements
    Accurately monitor part location during assembly using digital readouts that simultaneously display real-time measured reflector positions from multiple laser trackers

     

    High Efficiency CNC CMM Solution


    PolyWorks|InspectorTM is a universal 3D dimensional analysis and quality control software solution for checking tool or part dimensions, diagnosing and preventing manufacturing and assembly problems, guiding assembly production with real-time measurements, and inspecting the quality of assembled products using portable metrology devices and CNC CMMs.